FIRST Robotics 2022 Season

As a key member of FRC Team 1391 (The Metal Moose) during this exciting season, I contributed significantly to developing our innovative robot "Gustavo." The robot featured designs in climbing and shooting mechanisms, with a unique unlimited-rotation turret and a sophisticated multi-stage climbing system that could traverse all the way to the highest rung. These innovations helped our robot demonstrate exceptional performance throughout the season, showcasing solutions that pushed the boundaries of what was possible within the game's constraints. Making it all the way to the world championship in Houstan, Texas.

Key Mechanical Systems Developed

Climbing System

Three-Stage Elevator Design

  • Advanced belt and piston system enabling rapid traversal bar ascent

  • Innovative piston mechanism that both assisted climbing and reduced swing

  • Sophisticated center of mass control for enhanced stability

  • Custom-manufactured components using CNC router, mill, 3D printing, and lathe work

Precision Hook System

  • Dual hook design with fixed and moving components

  • Engineered for perfect tilt angles during climbing sequence

  • Spring-loaded fixed hooks allowing for smooth bar transitions

  • Synchronized movement between fixed and moving hook systems

  • Aluminum channel construction with integrated belts and bearings

Shooting Mechanism

Unlimited Rotation Turret

  • Limelight camera powered through innovative slip ring design

  • Continuous rotation capability via specialized gear system

  • NEO motor control with built-in encoder for precise angle targeting

  • One-to-one gear ratio optimization for consistent tracking

Automated Targeting System

  • Advanced target tracking using retroreflective tape detection

  • Real-time angle and power calculations via RoboRIO integration

  • Custom 3D-printed and CNC-cut hood for optimal ball trajectory

  • Four-flywheel system for consistent ball propulsion

Competition Results and Rewards

  • Competition 1: Rank 10 with a record of 11-6-0 and won the following awards:

    • Creativity Award sponsored by Rockwell Automation

    We competed in the playoffs as the 1st Pick of Alliance 4 and were eliminated in the Semifinals.

  • Competition 2: Rank 5 with a record of 10-7-0 and won the following awards:

    • Autonomous Award sponsored by Ford

    We competed in the playoffs as the Captain of Alliance 4 and were eliminated in the Semifinals.

  • Competition 3: Rank 12 with a record of 8-6-0, competed in the playoffs as the Captain of Alliance 7 and were eliminated in the Quarterfinals.

  • Made it to the world championship

Intelligent Cargo Management

Smart Indexing System

  • 30-wheel indexer design for precise cargo control

  • Integrated color sensors for cargo tracking and sorting

  • Automated enemy cargo rejection system

  • Dynamic flywheel speed adjustment based on cargo type

  • Real-time position monitoring and feedback

Collection System

  • Dual pneumatic polycarbonate arm design

  • Compliant yet durable construction for reliable operation

  • Lower pivot point for collision protection

  • Secondary Limelight system for automated ball recognition

  • Driver-assist features for enhanced collection efficiency

Key Features and Innovations

  • Unlimited rotation shooting system with integrated vision tracking

  • Multi-stage climbing mechanism for efficient bar traversal

  • Advanced cargo sorting and management system

  • Automated targeting and collection assistance

  • Robust and reliable drive system

Manufacturing and Development

The robot's components were crafted using various advanced manufacturing methods:

  • CNC routing and milling for precise component creation

  • 3D printing for custom parts and prototypes

  • Lathe work for specialized mechanical elements

  • Integration of springs, bearings, and pneumatic systems

Control Systems

  • Dual Limelight camera setup for comprehensive vision processing

  • Advanced sensor integration for automated operations

  • Driver-assist features for enhanced control

  • Sophisticated autonomous capabilities